Industrial and manufacturing test systems

Elevate Controls develops custom test systems that are integral to every successful industrial or manufacturing business. Testing guides and validates product development, tracks and maintains product quality, and is an essential element of post-production support and warranty management.

Complete Test Coverage

Elevate Controls offers Test Systems to address any industrial or manufacturing test requirement, including:

R&D Test:
The systematic testing of concepts and prototypes is an integral part of successful R&D. R&D test systems must be flexible and scalable so they can be adapted to meet evolving requirements.

Hardware-In-the-Loop (HIL) Test:
One of the fastest-growing categories of tests, particularly for products with critical safety or performance targets.

HIL Test reduces cost and minimises time-to-market by ensuring that designs are fully validated before committing to a costly hardware build process.

Production Line Test:
Informs quality management processes, which are essential to maintaining quality certifications and meeting compliance standards.

End-Of-Line (EOL) Test:
Most commonly applies to electronic products where every unit coming off a production line is subject to a suite of tests that validate every unit’s function.

Test speed and unit throughput are paramount.

Post-Production/Field Testing:
Informs warranty and other ongoing product support programmes. Ease-of-use and portability are key requirements.

Our Test systems maintain a consistent “look and feel” regardless of category, so users will only need to master one skill set, and hardware and software resources can be re-used as required – so a software test suite developed at the R&D Test stage can be re-used with minimal or zero change in the EOL Test stage.

Managing Valuable Test Data

Your business may have a well-established, secure and reliable system for managing Test data.

If it doesn’t, we can supply test systems with a seamlessly integrated data management module for analysis, reporting and reliable archival storage of test data and test parameters.

Why Choose Elevate Controls?

Elevate Controls designs, develops and deploys complete Test system solutions to address any industry or manufacturing requirement.

Our solutions are based on modular hardware and scalable software architectures so they can be adapted to any future change to test requirements. We can interface to Enterprise-level test management databases if required.

If your business does not have any current test management infrastructure we can include modules for secure data management, asset and configuration management.

Elevate Controls is your full-service partner when you need a testing solution for your industrial or manufacturing product.

our projects

See our projects page for a comprehensive overview on how Elevate Controls can add value and expertise to your business.

ECU Field Tester

This project demonstrates Elevate Controls’ commitment to designing robust, flexible test and measurement systems that evolve with our customers’ needs.

An End-Of-Line (EOL) Test System for an Engine Control Unit (ECU)

By combining NI’s industry-leading PXI/TestStand platform with custom circuitry and robust mechanical fixturing, Elevate Controls delivered a flexible and scalable automated ECU End-of-Line Test System tailored to the client’s needs.

Locomotive Train Line Interface

Elevate Controls’ met a demanding time-to-market schedule to deliver a ready-to-deploy final product suited to medium level production volumes. The interface design included self-test functionality that allowed production units to be validated by reference to a second interface.

Hil Test System For VCU

Elevate Controls supplied a 600+ IO point HIL Test System with full fault insertion capability to test a new custom VCU. This flexible and scalable system integrates NI Real-Time PXI hardware with a custom electronic load box and signal conditioning interface.

Alcoa Laboratory Instrument Integration

The ALIAN system’s innovative design and industry impact earned it Finalist status at NI Week 2000 in the “Best Applications Paper” category for Test and Quality.

TiRO Pilot-Scale Production Plant

The project was recognised as a Finalist at the PACE Zenith Awards 2013 in the Mining, Minerals, and Exploration category, highlighting its contribution to innovation in metal production.

Chute Modelling Circuit

The successful deployment of the BSM monitoring and control system eliminated the need for manual control of motor drives and moisture monitoring.

Portable Rail Hunting System

The portable rail hunting detection system provided the client with a highly reliable, autonomous, and data-driven approach to investigating rail hunting effects.

Contact Us

Our solutions leverage industry-leading platforms, including National Instruments hardware and software, ensuring reliability, scalability, and faultless integration with your existing infrastructure.

We partner with clients throughout the entire project lifecycle—from proof of concept to system development, deployment, and long-term support— with the added flexibility to integrate at any phase of your project.

Elevate Controls helps businesses accelerate innovation while optimising performance and cost.

Contact us today to discuss your specific requirements and discover how Elevate Controls drives efficiency, accuracy, and competitive advantage in your operations.



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